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"I bored me a road there with Rati's tusk
and made room to pass through the rock;
while the ways of the Jötuns stretched over and under,
I dared my life for a draught."

Håvamål

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Promoting the BC Viking Ship Project

Building the Boat Shed

Lofting, Plans and Templates

Building the Viking Ship Keel

Keel Raising Ceremony

Hull Planks

Building the Viking Ship Hull

Building the Viking Ship Oars

Building the Viking Ship Shields

The Unveiling Ceremony

The Launching Ceremony

Sailing "Munin"

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BCVSP Picture Gallery - Keel Building Pictures

BCVSP: Viking Ship Keel Building


Hi there! Welcome to the Viking Ship keel building picture gallery!

Here's where you can check out the BC Viking Ship Project in action building the keel.

All thumbnail pictures are clickable and will bring up a full size picture.

This page has these sections:


About the keel

The keel of a boat, any boat in general and our Viking Ship in particular, is the backbone, the central core holding everything together. A strong keel, well laid and with fair lines is a prerequisite for a seaworthy ship.

Building the keel is one of the most exiting phases of the whole project. It begins amidst much anticipation and hope and expectations for the ship to be.

What was long just a gleam in someone's eye, will now become reality. Everything is possible, the future looks bright and nothing is impossible.

Then reality sets in, as it must, with all its practical problems and worries of all kinds, large or small. Money not the least of it, although, truth be told, just the magnitude of the task ahead may easily daunt the faint of hart. Such faintness frequently being spurred by a disparity between dreams and abilities.

Surely there are exceptions, but boat building is something unique unto its own. It has been thus since time immemorial. A boat, ship, vessel, call it what you will, invariably represents a significant investment both to build and maintain. How much, you ask? Well, the answer is simple: All you got. If you have a little, that's what you'll spend. If you got a lot, then you'll spend that too.

The reasons are clear. There are hardly two boats that are the same. They are almost all unique in some large or small ways. This means custom work with all the budgetary and estimation issues that entails.

Add to this that most owners have an unerring tendency to go for the biggest hull they can get away with. This is a mistake. As hull size goes up, costs grow exponentially. The physics of wind and water in relation to the relative strengths of the available building materials see to that.

In this area, nothing much has changed in a thousand or more years. Human nature is amazingly constant. The Vikings who built the ships we recreate today, invested heavily of their personal and communal resources to make their particular dreams a reality.

We may think that it couldn't have been such a big deal. The wood was free and so on. But that is too simplistic a view. Preparing the boat lumber took people away from other tasks like hunting, fishing, farming or tending livestock. This represented a very real opportunity cost even though it may not have been measured in cash. Besides, someone ruled the realm who probably wouldn't take lightly to just anyone chopping down his prize oaks.

The iron for the rivets was scarce and thus expensive in the relative terms of the day. Same for sails and rigging. Everything was handmade. Oh yes, you see it coming, don't you? Here's that opportunity cost again.

Nothing is truly free. But that didn't stop our resourceful and patient forefathers. Nor should it us.

Thus we come full circle and return to the British Columbia Viking Ship Project. We are a non-profit, all volunteer project and started with an empty coffer. Our dreams and abilities were definitely questioned and we certainly encountered our share of nay sayers and doom dogs. On top of that, we searched for light in the shadow of a previous Viking Ship project which failed after having raised funds from the community.

Our advantage was a team of enthusiasts who had a proven record of relevant accomplishments in professional boat building, project management and fund raising. To understand what difference the right team can make, let me share with you the fine art of guesstimating and the difference between emotional and financial accounting.

Guesstimating is the art of making an informed stipulation (estimate) based on little more than a concept and familiarity with what it takes to make things like this concept a reality. (Minors please skip to the next sentence.) This is also known as a "SWAG", short for "Scientific Wild Ass Guess".

Almost anyone who knows his subject well will be able to provide an amazingly accurate SWAG of the costs included in the SWAG. Anything from bookshelves to bombers are started on SWAGs. Of course, these SWAGs are usually backed up with more detailed estimates before the contract is signed, particularly as the amounts go up.

What you have to be aware of, are the planning assumptions that go into the SWAG. SWAGs are often missing many aspects of the total cost of delivery. Our own project is a case in point.

The first project estimate was CAD $ 15,000 for the hull. That SWAG was a-back-of-the-envelop type estimate by a boat builder who has built some 170-180 boats in his time. And it was sufficient to prove to us that we could actually do this. It didn't matter if there were other things not included.

By the time we drew up the total budget with everything we though relevant for a potential total cost of delivery, we were up to CAD $60,000. Still not a terribly scary figure.

I stress this total cost of delivery exercise because once started, a project like ours takes on a life of its own and it cannot just be shut down. For one thing, the community, volunteers and contributors have nothing until the project has reached some visible and concrete, completed milestone. In our case, that will be - as a very minimum - the launching of the hull.

Unless we deliver, we will have failed. For this reason, we needed a good handle on the total commitment that we might be hooked into once we got started. And it's the physical start that represents the de facto act of commitment. Once started we can't quit without the stigma of being seen to have failed. Hm. We are past the point of no return.

The above is, unsurprisingly, an example of the financial accounting I mentioned earlier. And the moral of this little digression, is that we need to be clear on our responsibilities when we initiate community projects like this.

Let's get back to the keel itself. We spent CAD $400 on some large recycled beams to get started on the keel. That certainly wasn't a lot. Anyone can do it. So, we could with some legitimacy say that all we needed was $400 to start.

In my opinion, that is an example of emotional accounting. It very narrowly looks at what you are most emotionally attached to: Starting the keel, actually doing something concrete. The end of planning and beginning of doing. Well, we have overlooked something.

We needed a place to actually work on the keel. That's where the boat shed figured in the equation. That little aside chewed up two and half months of our time and came in at somewhat less than CAD $2000. In the spirit of total cost of delivery, the emotional accounting was out by a factor of five. It's such an easy trap, isn't it?

Ok, so what happened after the first grand and a half?

We built the keel.

The keel is put together from sawn timbers bolted together from separate pieces.

Two straight center pieces were joined to two pieces at the stern and three pieces at the stem. A two piece keelson is bolted down top of the keel.

The purpose of the keelson is to reinforce the keel and to provide a beveled surface for the garboard or first strake (i.e., length of hull planking) to lay against for maximum support.

The shape of the keel pieces were determined by picking up the lines from the lofted plans on the boat shed floor onto plywood pieces. These plywood pieces were cut out and used as templates to transfer the patterns to the keel timbers.

The pictures illustrate some of the most significant keel building activities as well as the keel structure itself.

While our financial account balance might have been low by the time of the last picture in the sequence, our emotional account balance was certainly way high!

Financial accounting may be rational and wise, but it doesn't seem to always tell the whole story.

Building the keel

Digital Norseman: BCVSP Pictures - Thumbnail Leif Arne Planing

The first task was to start cleaning up the keel timbers. Arne and Leif got going with the power planer.

© Copyright 2000 Peter Jensen

Digital Norseman: BCVSP Pictures - Thumbnail Les Grinding

For some fast removal of rough spots, Les fired up the angle grinder.

© Copyright 2000 Peter Jensen

Digital Norseman: BCVSP Pictures - Thumbnail Kris Transfering Pattern

Little by little, the templates were ready. Kris laid out the templates as the timbers were clean enough to show a decent penciled cut line.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Arne Cutting Keel

Cutting four inch keel stock posed some challenges as we did not have a band saw. The skill saw couldn't cut all the way through, so Arne improvised by making a cut from each side.

© Copyright 2000 Peter Jensen

Digital Norseman: BCVSP Pictures - Thumbnail Arne Hand Sawing

Power tools are great, but sometimes hand tools are just the ticket. For tight spots, Arne brought out "Old Faithful", a trusted hand saw.

© Copyright 2000 Peter Jensen

Digital Norseman: BCVSP Pictures - Thumbnail Arne Plugging Holes

The down side of using recycled beams was the presence of a large number of nail holes.

Arne showed up with a load of whittled down sprigs and set about plugging everything. With a dollop of glue applied, the plug was driven home and later ground off flush. Worked like a charm.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Uneven Keel

Oh horrors. An uneven keel! The double cuts with the skill saw didn't always meet dead on, so some clean up work was required.

© Copyright 2000 Peter Jensen

Digital Norseman: BCVSP Pictures - Thumbnail Planer on Keel

Here's how that was taken care of. I like this picture, it has nerve catching like it does the tool so casually left on the work piece awaiting the builder's return.

© Copyright 2000 Peter Jensen

Digital Norseman: BCVSP Pictures - Thumbnail Arne Squaring Up

Her's Arne squaring up a piece. You can see his carpenter's square hanging over the side. We didn't really need a lot of tools to shape the keel pieces.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail First Keel Piece

And here it is, our first keel piece ready and waiting.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail A Stem Piece

The main section of the keel was mostly straight cuts and no curves. That sure changed when we got to the stem and stern pieces. Here the curves ruled.

It was really quite amazing to see how all the curves were cut smoothly by free hand using only the skill saw.

© Copyright 2000 Peter Jensen

Digital Norseman: BCVSP Pictures - Thumbnail Small Keel Piece

Some of the keel pieces looked a little strange to those of us inexperienced in the fine art of keel construction. We had to go look at the lines on the floor and the templates to figure out where this one fit in.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Small Keel Piece 2

Another strange looking item. With a little imagination it's possible to see how this could fit together withe some of the other, larger pieces.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Wedge

This one, however, definitely looked a little out of place.

The explanation was simply that the stem and stern curves are not identical. Given the width of our beams, we were restricted in the kinds of curves we could build with straight pieces. We had to resort to this wedge shaped piece to complete the stem.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Assembling The Keel

Then the big day arrived. We could begin laying out the keel fitting each individual piece to its rightful neighbours.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Stem Curve

In the late afternoon, the sun drew shadow patterns with the roof battens and trusses. Quite pretty, really. Made us all a little lazy and contented. I enjoyed walking around by myself after everyone had left trying to capture this special moment on film.

The light and shadows make the joints a little hard to spot, but if you look closely, you can see which pieces go where.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Closeup of Stem

This is a closer look at the stem with the funny little wedge piece. The keel pieces are just pushed together at this point, no bolts have been put in yet.

Can you make out the joints? Pretty accurate joinery, don't you think?

The team really did a marvellous job.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Centre Keel Section

The centre keel section seemed to just go on forever loosing itself in the shadows becoming one with the building.

There's a zen-like aura over the whole tableau. Reminiscent of a Japanese monastery.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Centre Keel Section

There is the joint in the centre section and then the keel flows right into blackness.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Stern Curve

The light is playing tricks with me. Moving around creates new relationships between sun and structures. A little light sneaks in and suddenly we can see the stern section and the two joints.

The prominent notch at the lower joint is there in wait for the keelson. The keelson will be bolted down in top of the keel. Later. Not today.

I didn't take anymore pictures. Just sat for a moment. Ran my hand along the keel smelling the wood while the waning sun warmed the back of my neck. Nice.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Trim Fit

Now the detail fitting begins, joint by joint. Arne squares up two abutting surfaces with the angle grinder while Mike steadies the piece.

Sawdust is flying everywhere and is getting in Mike's eyes.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Final Fit

The final trimming for a really close fitting joint is done with the pieces clamped together while Kris works a hand saw down the joints in the notched part.

The keel just seemed to flow together with incredible precision. It was a treat to watch.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Tarring Joints

Arne is tarring the joint surfaces before clamping everything together. Tar has been in use for a very long time. It was the most common wood preservative known to the Vikings.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Clamped Joint

The keel is beginning to shape up. Clamps in place, the crew is off fetching drills and other stuff.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Counter Sinking

While Kris positions the bolt, Arne runs in the spade bit to counter sink the bolt head. Later, the hole will be plugged sealing off the bolt.

© Copyright 2000 Preben Ormen

Drilling Bolt Hole

Free hand drilling of long holes in heavy stock takes two people and concentration.

Kris spots against his big straight edge laid across the keel while Arne watches the horizontal hold.

As long as you don't rush it, you'll be fine.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Caulked Bolt

Before running in the bolt through the keel, Kris wrapped some cotton around it. This caulking will prevent water from seeping in through the bolt holes. Such a simple thing once you're aware of it.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Tightening the Nut

The last step is to tighten the nut over a washer and we're done. With number one, that is. We had seven pieces with six joints to do.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Bolted Together

Finally, the last bolt was tightened and we had a solid keel assembly.

I enjoyed walking the length of the keel examining the joints trying to imagine what it would look like in the water.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Keel Ready

A final look at the keel in all its grandeur. At long last we were ready for the keel raising ceremony.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Keelson

After the keel raising ceremony, we could return to our building tasks again. The next step was to make the keelson.

Like the keel itself, the keelson is also a two piece structure.

The keelson is beveled on the sides with a taper at stem and stern.

The black, tarred notch on the keel in he background shows where the keelson will fit.

© Copyright 2000 Preben Ormen

Digital Norseman: BCVSP Pictures - Thumbnail Station Molds

Here are two station molds or temporary frames. We will use nine stations to guide the layup of the hull planking.

Each station is different as it traces out a cross section of the hull and the hull itself is not symmetrical.

© Copyright 2000 Peter Jensen

Digital Norseman: BCVSP Pictures - Thumbnail Keel Stem Rabbet

Before the station molds could be put in place, we had to get the rabbets cut in the stem and stern. Since we'd be putting up battens - one for each strake - there would be no room to do this later.

Kris laid out the lines and then we had to watch the angles of the rabbet to ensure that the planking would fit snug and flush with the stem and stern timbers.

© Copyright 2000 Peter Jensen

Digital Norseman: BCVSP Pictures - Thumbnail Keel Stem Rabbet2

The stem and stern rabbets flow into the keel rabbet at the keelson. Here Jim is working on the last little stretch to get a perfect match.

© Copyright 2000 Marian Toft

Digital Norseman: BCVSP Pictures - Thumbnail Keelson

Here is a closeup of the keelson showing the beveled underside flush with a top bevel on the keel timbers. You can also see one of the bolts holding the keelson in place.

This combination provides a large surface to lay the garboard (first strake) against. There's lots of timber to take the boat nails and resist undue movements to loosen the garboard once the ship is at sea.

© Copyright 2000 Peter Jensen

Digital Norseman: BCVSP Pictures - Thumbnail Our Ship in Being

And suddenly it's not about bits and pieces anymore. With the station molds in place, we can see the shape of our Viking Ship, our ship in being.

© Copyright 2000 Preben Ormen



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